Designed for efficient and high-speed packaging of coffee sachets, this system integrates multiple key processes including multi-sachet collation, carton forming, product insertion, and sealing within one seamless automated process.
With zero-jam horizontal insertion mechanism, the system ensures flexible coffee sachets are loaded smoothly into cartons without risk of damage or misalignment. High-speed rotary carton erecting ensures rapid carton formation, while tool-less changeover capability allows quick adjustments between different carton sizes and sachet configurations.
Production Process
Coffee sachets are fed into the system from upstream multi-lane stick pack machines
Specialized conveyor accurately counts, groups, and stacks coffee sachets into required configuration
Cartons are formed using continuous-motion rotary vacuum erector
Coffee sachets are horizontally pushed into open cartons using precision-guided mechanism
Cartons are sealed with tuck-in closure or industrial hot-melt glue for secure, tamper-evident sealing
Core Features
Zero-Jam Sachet Handling
Precision collation and smooth horizontal pushing specifically address flexible sachet handling challenges, eliminating jams and product damage.
High-Speed Rotary Carton Erecting
Rapid carton formation with continuous-motion rotary vacuum erectors ensures quick, accurate carton setup perfectly aligned with sachets.
Continuous Motion Architecture
Reduces mechanical wear and tear while delivering higher throughput for high-volume production compared to intermittent stop-and-go systems.
Tool-Less Changeovers
Quick adjustments between carton sizes and sachet configurations with intuitive HMI touchscreen and adjustable guide rails, eliminating specialized tools.
Aesthetic Flap Folding & Secure Sealing
Ensures clean, secure flap folding followed by tamper-evident seal, ready for retail display.
Applications
Instant coffee sachets
Nutritional supplement sachets
Tea powders and hot chocolate mixes
Single-serve packaging in food and beverage industry
How to Choose
Choose this cartoning machine if:
You produce coffee sachets or similar single-serve food products
You require high-speed, automated packaging with zero-jam handling
You need flexible system capable of fast changeovers between sachet configurations and carton sizes
You want to ensure secure, tamper-evident sealing for retail-ready products
Not recommended for:
Non-food packaging applications
Low-volume or manual production lines
Typical Configuration
Multi-lane sachet feeding system
Rotary vacuum carton erecting system
Precision-guided horizontal insertion system
Aesthetic flap folding and secure sealing system
Tool-less changeover system with adjustable guide rails
Frequently Asked Questions
What products can this machine handle?
Designed for coffee sachets, nutritional supplement sachets, and other single-serve food products.
What is the maximum production speed of the machine?
The system is optimized for high-speed production, capable of handling large volumes of sachets per minute.
How does the machine ensure smooth sachet handling?
Zero-jam horizontal insertion mechanism ensures sachets are inserted smoothly into cartons, preventing jams and product damage.
Does the machine require tools for changeovers?
No, the system allows for tool-less changeovers with adjustable guide rails and intuitive HMI touchscreen for easy format adjustments.
Can the system be integrated with other production equipment?
Yes, the system supports integration with upstream and downstream equipment for fully automated production lines.
Summary
The automatic coffee sachet cartoning machine provides high-speed, reliable, and flexible packaging solution for coffee, tea, and nutritional supplement industries. With features like zero-jam sachet handling, tool-less changeovers, and high-speed carton erecting, it ensures efficient, secure packaging for large-scale production environments.
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